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SONAPHONE

Digital Ultrasonic Testing Device for Maintenance 4.0

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  • Digital Ultrasonic Testing Device for Preventive Maintenance

  • In the age of Industry 4.0 the optimizing processes, increasing operational safety, and improving energy efficiency are becoming more and more significant.

  • Meet the challenges of Maintenance 4.0 with the new SONAPHONE from SONOTEC.

  • The digital ultrasonic testing device combines innovative sensors and software for preventive maintenance that can be operated intuitively and paves the way for new processes for new applications.


Applications
  • With the new SONAPHONE you can

  • Detect and classify leaks in compressed air, gas and vacuum systems and reduce your energy costs

  • Monitor the condition of your machines and determine the optimal maintenance time

  • Identify leaks in windows, doors, vehicles, components and containers and ensure compliance with specified quality requirements

  • Find electrical partial discharges and insulation damage and increase your operational safety

  • Assess the function of steam traps and prevent energy and steam loss and damage to the steam system

Software that is intuitive to operate
  • Apps accompany you through the entire testing process; from planning, testing and documentation to analysis

  • SONAPHONE can be operated intuitively like a tablet via 5-inch display with multi-touchscreen

  • Reduce Paper records, which are error-prone and above all time-consuming

Bundling relevant information
  • Apps bundle all information relevant to maintenance - always have an overview of the condition of your machines and systems

  • Record spectrograms, time signals, sound files and levels

  • Add photos, text comments and voice memos

General Data
Design Digital Ultrasonic Testing Device with Touchscreen
Processor ARM Cortex-A9 Dual Core 1.2 GHz
Display 5" TFT Display, Resolution WVGA 800 x 480 Pixel
Touchscreen PCT, 5-Point Multi-Touch Controller
Acoustic Signal Output Via Speaker or wired Headphones
Memory 8 GB Flash System Memory16 GB Flash Internal Measurement Data Memory 2 GB SDRAM
Connections and Interfaces Ultrasonic Sensors: Lemo
Charger: USB 2.0 Micro-B
Stereo Headphone Jack: 3.5 mm
Memory for Data Export: Slot for microSD Card (up to 32 GB)
Operating System Android 4.4.2
Miscellaneous 5-Megapixel Camera on the Back of the Device
integrated Microphone
integrated Position Sensor
Dimensions (W x H x D) 90 x 174 x 25 mm (90 x 174 x 30 with High Capacity Battery)
Weight 370 g (420 g incl. High Capacity Battery)
Software LevelMeter App
Functions Take Photos to attach to Data Sets or Measurements
Inserting Markers immediately after taking a Photo
Record Voice Memos for attaching to Data Sets or Measurements
Storage of Text Comments
Select the Current Application (Leak, Bearing etc.) for the Context for Measurements
Creation of PDF Reports of selected Records
Export of selected Data Records for further Analysis on the Computer (e.g. in the DataViewer)
Saving and Recording Format Audio Data: *.wav
Storage Location: Internal Measurement Storage
Memory Requirements (per Minute of Measurement Time)
Level: 88 kB
Spectra: 2 MB
Audio: 1 MB
Data Organization: Hierarchical in Data Sets and Measurements
Displays Level Graph (only the "Main" Level – highlighted in Green, freely selectable)
Level Wheel and Level Bars (instantaneous Level only)
Level Table, configurable in Terms of Layout, Number (max. 5) and Type of displayed Levels
The following Sound Pressure Levels can be displayed, as well as the Temperature (T, only active with Structure-Borne Sound Sensor BS20):
L – Instantaneous Level
LF – Instantaneous Level with Time Weighting
Lpk – Peak Level
Leq – Equivalent continuous Sound Level
Lmin – Minimum Value of instantaneous Level
Lmax – Maximum Value of instantaneous Level
(in dB, Reference p0 = 20 µPa, Temporal Resolution: 16 ms per Level Value)
Spectrogram (Temporal Resolution: 16 ms per Frequency Spectrum)
Portrait/Landscape
Measurement Time, Playback Position
Operating modes Live – Display of current measured Values
Recording – Display and saving of current measured Values
Playback – playing of saved measured Values
Languages Chinese, Czech, Dutch, English, French, German, Hungarian, Italian, Japanese, Korean, Polish, Portuguese, Russian, Spanish, Turkish
Advantages at a Glance
  • Intuitive Web and App Concept

  • Optional modular PC software platform for Measurement point organization | Route planning Trend analysis | documentation

  • Bundle important information about the measuring point

  • Broadband ultrasound analysis

  • Test reports with just a few clicks

  • 5-inch display with multi-touchscreen

  • Realizing Maintenance 4.0

Broadband ultrasonic analysis
  • Frequency range from 20 to 100 kHz

Test reports with a few clicks
  • Create a professional report as a PDF and save time

  • Evaluate test data on the PC with SONAPHONE DataSuite

Electrical Data
Battery Type: Lithium Polymer Battery; 3.7 V; 4.05 Ah; 15 Wh (High Capacity Battery: 3.7 V; 7.35 Ah; 27.2 Wh)
Power Supply Charging Adapter with micro USB Connection (5 V, 2 A)
Operating Time In practical Use: 8 … 12 h
In continuous Operation: 4 h (or 8 h with High Capacity Battery)
Charging Time Typically 4 h
Environmental Conditions
Operating Temperature -10 °C … +65 °C
Temperature when charging the Battery 0 °C to +20 °C
Storage Temperature -20 °C … +65 °C
Protection Type IP40
Standards and Guidelines EMV RL 2014/30/EU; WEEE RL 2012/19/EU; RoHS RL 2011/65/EU; ASTM E1002-2005
SONAPHONE PC Software
SONAPHONE DataSuite Software intented to manage Maintenance Tasks concerned with Routing | Trending | Alarm Levels | Reporting
SENSORS
BS10 Broadband Airborne Sound Sensor for Leak Detection and Electrical Inspection
BS20 Broadband Structure-Borne Sound and Temperature Sensor
BS30 Broadband Parabolic Sensor for Leak Detection and Electrical Inspection up to 35 Meters
BS40 Broadband Structure-Borne Sound Sensor for Condition Monitoring